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What Happens When We Integrate Subsystems?
Many engineering problems are relatively easy to understand when systems are evaluated individually. A hydraulic circuit can be analyzed on its own. A mechanical structure can be modeled independently. Electrical motors can be dimensioned. A controller can be tested against expected inputs and outputs. The challenge begins when all these systems are connected. This is often the point where development teams encounter behavior they did not anticipate during earlier stages of d
jerrodbireley4
Jul 124 min read


Why Air Suspension Systems Rarely Behave Exactly as Designed
Air suspension systems are expected to do something that sounds relatively simple. They must maintain vehicle ride height, respond to changing loads, provide ride comfort, and do so while operating efficiently across a wide range of conditions. In practice, achieving that balance is far more challenging than it appears. Whether the application is a commercial truck, bus, or premium passenger car, air suspension performance is influenced by a combination of pneumatic behavior,
jerrodbireley4
Jul 124 min read


Why Engineers Are Replacing Physical Tests with Virtual Ones
For most engineering teams, physical testing is not optional. At some point, a machine has to be built, operated, measured, and validated under real-world conditions. The challenge is that by the time a prototype reaches the test field, engineering decisions have already been made, components have been purchased, and development budgets have been spent. This is why many organizations are asking a different question today. Instead of relying exclusively on physical testing to
jerrodbireley4
Jul 124 min read


What Can You Learn Before Building a Heavy Machinery Prototype
Every prototype teaches you something. The challenge is that by the time you learn it, you've already spent the money to build it. For heavy machinery manufacturers, prototype testing remains one of the most important stages of development. It's where assumptions are validated, performance is measured, and design decisions are put to the test. But it is also where engineering teams often discover problems that could have been identified much earlier in the process. A hydrauli
jerrodbireley4
Jul 124 min read


Developing a Controller Before the Machine Exists
One of the more frustrating realities of machine development is that control engineers are often forced to wait. The mechanical design is still evolving. Hydraulic systems are not finalized. Hardware has not arrived. The prototype is still months away from being assembled. Yet the controller will ultimately be responsible for making all of those systems work together. Historically, much of the controller development process began once physical hardware became available. While
jerrodbireley4
Jul 123 min read


How Do You Know If Your Hydraulic System Will Behave the Way You Expect?
Hydraulic systems are often designed around known requirements. Engineers calculate the flow rates they need, select components based on operating conditions, and size pumps, valves, and actuators to meet performance targets. On paper, everything can look correct. The challenge is that a hydraulic system rarely operates in isolation. Once a machine begins moving, the hydraulic system is constantly responding to changing loads, control inputs, operator actions, and mechanical
jerrodbireley4
Jul 124 min read


Reduce Engineering Risk in Heavy Machinery Development.
XPI will be attending iVT Expo Europe 2026 to discuss practical SimulationX applications for heavy machinery engineering, including hydraulic analysis, machine dynamics, controller integration, and design verification.
jerrodbireley4
Jun 42 min read
XPI Expands to Germany: Enhancing SimulationX Support with a Dedicated Dresden Team
In a strategic move to better serve SimulationX users across Europe, Xcelerated Prototyping Inc. (XPI) has expanded its operations to...
Alex Magdanz
Sep 16, 20253 min read


XPI and Agito Join Forces
XPI and Agito Join Forces to Enhance Simulation Service and Solutions for North America and Europe We are thrilled to announce that...
Alex Magdanz
Apr 4, 20251 min read


Integrating MBSE & Modelica: Early-Stage Simulation for Complex Cyber-Physical Systems
By integrating MBSE and Modelica, engineers can align cross-domain workflows and unlock new levels of efficiency
Alex Magdanz
Jan 20, 20253 min read


Green, Sustainable Technologies for Automotive Transmission Validation
Presentation Abstract for the 2024 ESI SimulationX User Forum Mr. Hiral Kumar Patel - Deputy General Manager, Tata Motors Ltd. "With the...
jlodewyk
Oct 7, 20241 min read


Multibody Systems Models of Trucks for Digital Twin Development
Presentation Abstract for the 2024 ESI SimulationX User Forum Mr. Roktim Bruder - Simulation engineer, Daimler Truck AG Co-Authors: Sven...
jlodewyk
Oct 3, 20242 min read


Increasing Engineering Efficiency by Cyberphysical Prototyping
Presentation Abstract for the 2024 ESI SimulationX User Forum Prof. Dr.-Ing. Guenther PROKOP - Chair of Automotive Engineering, TU...
jlodewyk
Sep 30, 20241 min read


Multidisciplinary Concurrent Design for Reusable Launch Vehicle & Spacecraft to Realize Future Missions with Multi-physics Modeling & Simulation
Presentation Abstract for the 2024 ESI SimulationX User Forum Mr. Kaname Kawatsu - Associate Researcher R&D dept. Japan Aerospace...
jlodewyk
Sep 25, 20243 min read


Simulation-based Analysis of System Hydraulics in Building Energy Supply: A case study of a networked residential and industrial district
Presentation Abstract for the 2024 ESI SimulationX User Forum Mr. Pascal Jirschik - Project Engineer, EA Systems GmbH "For carbon-neutral...
jlodewyk
Sep 23, 20241 min read


Simulation Models as the Core of a Digital Twin for a Copper Ore Mine
Presentation Abstract for the 2024 ESI SimulationX User Forum Dr. Torsten Hellmuth - Senior Key Expert, Product Management Mining,...
jlodewyk
Sep 20, 20241 min read


Utilizing SimulationX to Assess and Redesign a Jackleg Hammer Drill
Presentation Abstract for the 2024 ESI SimulationX User Forum Ms. Srividya Kuppa - Researcher, Department Of Systems Design Engineering,...
jlodewyk
Sep 16, 20242 min read


Gearshift Simulation: Shift Feel Perception using HIL Method
Presentation Abstract for the 2024 ESI SimulationX User Forum Mr. Yogesh Tongaonkar - Senior Manager Transmission Development, Tata...
jlodewyk
Sep 13, 20241 min read


Enhancing Sustainability in Machinery with Digital Twins and System Simulation
Presentation Abstract for the 2024 ESI SimulationX User Forum Mr. Sven Bätzing - Product Area New Business Virtual Engineering, Rexroth...
jlodewyk
Sep 11, 20243 min read


Evaluation of Low-Frequency NVH Phenomena in Electric Vehicles using a Modular Drivetrain Library in SimulationX
Presentation Abstract for the 2024 ESI SimulationX User Forum Mr. Martin Ebert - System Simulation Engineer, IAV GmbH "A very important...
jlodewyk
Sep 9, 20241 min read
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